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Telehandler for Metal Recycling Yard Bulk Handling

This case study describes how an HT4014 telehandler supports bulk handling operations in a metal recycling yard where scrap metal and recycled materials must be moved, piled and loaded efficiently. The machine helps operators feed processing equipment, build and trim stockpiles, and load outgoing trucks while working in dusty, uneven yard conditions.
Industry / Application:
bulk scrap handling, loading, stockpile management.
Equipment Model(s):
1 × HT4014 Telehandler

Customer & Project Background:

Customer & Yard Background

The customer operates a metal recycling yard processing mixed scrap, including light scrap, heavy melt, profiles and bundled material. The site includes inbound receiving zones, stockpile areas, shears or crushers, and outbound truck loading points.

Scrap arrives in varying sizes and conditions and must be sorted, stockpiled and fed into processing equipment. The yard required a versatile machine that could move bulk material quickly while working in tight and uneven areas.

Challenges

Metal scrap is dense, irregular and often abrasive, so the handling equipment must offer enough lifting capacity and structural strength. Attachments and booms are exposed to impact and wear.

Yard ground conditions can be rough, with compacted scrap, ruts and debris. Machines must maintain traction and stability while travelling with loads over uneven surfaces.

Stockpiles must be built high enough to optimize yard space, and loads need to be placed accurately when feeding shears, shredders or loading trucks. Limited access around equipment and stockpiles requires good manoeuvrability and visibility.

Dust, noise and continuous operation place additional demands on reliability and maintenance of any handling equipment used in the recycling yard.

Equipment Solution from HAMAC:

The yard selected the HT4014 telehandler, a high-lift machine with a maximum lift capacity of about 4000 kg and a boom capable of reaching around 13.6–14.0 m. This allows it to build taller piles and load trucks from one side where space is limited.

The HT4014 is equipped with four-wheel drive and rough-terrain tyres, making it suitable for outdoor recycling yard conditions. Different attachments, such as forks, buckets or grabs, can be fitted to match bulk handling tasks.

Application on Site

In daily operation, the HT4014 moves bulk scrap from receiving areas to stockpiles, using a bucket or grab attachment. The operator builds and shapes piles to maximize yard capacity while keeping access routes clear.

The telehandler feeds processing equipment by loading scrap into shears, shredders or hoppers. Its reach allows it to tip material into elevated infeed points or over barriers that would be difficult for a standard loader.

When preparing loads for shipment, the HT4014 loads bulk scrap or prepared bales into trucks and containers. It can reach over sidewalls and adjust boom position to distribute the load evenly.

The machine is also used for general yard tasks, such as moving bins, handling pallets of processed material and supporting maintenance or construction work around the site.

Safety & Operating Practices

Operators are trained on HT4014 load charts and safe handling of irregular scrap loads. They ensure loads are kept within the rated 4000 kg capacity and adjust boom reach to maintain stability.

Daily inspections cover tyres, boom structure, hydraulic hoses and attachments, with special attention to wear from abrasive scrap. Guarding and protective covers help reduce damage from impact and debris.

The yard maintains marked travel routes and exclusion zones around processing equipment and stockpiles. Spotters may assist when working close to machines or loading trucks to maintain safe distances and clear communication.

Results & Benefits

Using the HT4014 telehandler improves bulk handling efficiency in the metal recycling yard by combining reach, lifting capacity and flexibility in one machine. This reduces the need for multiple dedicated loaders or cranes for different tasks.

The yard benefits from better stockpile management, faster loading and more controlled feeding of processing equipment, helping keep throughput consistent. The telehandler’s ability to work on rough ground supports reliable operation in demanding scrap yard conditions.

Overall, the HT4014 telehandler enhances productivity and versatility in metal recycling yard bulk handling while maintaining safe and controlled operations.

Need a Similar Solution?

"If you have projects with similar lifting requirements, our team can recommend the right HAMAC telehandler or forklift configuration."

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