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Rough Terrain Forklift for Quarry Block and Equipment Handling

This case study describes how a HAMAC FD100-RT rough terrain forklift supports block and equipment handling in a quarry where heavy stone blocks and machinery parts must be moved across challenging ground. The machine helps operators transfer blocks, consumables and tools between extraction faces, processing areas and storage yards.
Industry / Application:
block handling & equipment and material transport
Equipment Model(s):
1 × HAMAC FD100-RT Rough Terrain Forklift

Customer & Project Background:

In a quarry operation, a HAMAC FD100-RT 10 ton rough terrain forklift is used to handle stone blocks, heavy pallets and equipment components across rugged outdoor yards. The machine supports daily logistics between block extraction zones, cutting facilities and stockyards.

With a 10,000 kg rated capacity, four-wheel drive and high ground clearance, the FD10-RT provides stable lifting and transport on rocky, uneven and gravel-filled surfaces. This allows the quarry to move heavy loads safely where standard indoor forklifts would not be suitable.

Customer & Quarry Background

The customer operates a stone quarry producing large blocks of granite or marble for downstream processing. The site includes extraction benches, primary cutting areas, block storage yards and loading points for trucks.

Blocks, consumables and equipment components must be moved regularly between these areas. The quarry required a high-capacity rough terrain forklift capable of working in harsh conditions and handling 10 ton-class loads.

Challenges

Stone blocks are extremely heavy and can be irregular in shape, requiring robust forks, frames and stable handling. Any loss of control can damage blocks, equipment or infrastructure.

Quarry surfaces are rough and variable, including rock fragments, slopes, potholes and soft spots. Equipment must maintain traction and stability under load while travelling across these areas.

Space around benches and cutting lines can be constrained by stockpiles and machinery, demanding good manoeuvrability and careful route planning for large forklifts.

Weather and water accumulation can further degrade ground conditions, making reliable off-road performance essential to maintain operations and safety.

Equipment Solution from HAMAC:

The quarry selected the HAMAC FD100-RT rough terrain forklift, a 10 ton diesel-powered machine designed for outdoor industrial environments. Its 4WD transmission and high ground clearance suit rocky and uneven quarry roads.

The FD10-RT is equipped with a heavy-duty mast and forks sized for stone blocks and heavy pallets. Its lifting height range around 3–6 m allows stacking and loading operations in block yards and on truck beds.

Application on Site

In daily operation, the FD10-RT transports cut stone blocks from primary cutting areas to block storage yards. Operators position blocks in rows for inspection, grading and subsequent loading.

The forklift moves heavy pallets of consumables such as wire saw spares, segments, fuel and lubricants to cutting stations and equipment service areas. It also handles structural parts and components during maintenance activities.

When trucks arrive for outbound shipments, the FD10-RT loads stone blocks onto trailers at loading bays or designated yard areas. Its rough terrain capability allows it to work close to stockpiles on uneven surfaces.

Between major tasks, the machine assists with relocating smaller equipment, moving steel frames, and organizing yard materials to keep access routes clear and efficient.

Safety & Operating Practices

Operators are trained on FD10-RT load charts, safe handling of stone blocks and driving techniques on slopes and rough ground. Loads are kept within the 10,000 kg rating and carried low during travel to maximize stability.

Daily inspections focus on tyres, mast, forks, hydraulics and brakes, with attention to wear from abrasive rock and heavy-duty use. The quarry defines travel routes and no-go areas to avoid unstable ground and minimize interaction with other machinery.

Spotters assist when manoeuvring near benches, cutting lines or truck loading zones, helping maintain safe distances and clear communication. Operations are adjusted during heavy rain or poor visibility to maintain safety.

Results & Benefits

Using the HAMAC FD10-RT rough terrain forklift improves the efficiency and safety of block and equipment handling in the quarry. Heavy loads can be moved reliably across rugged surfaces without relying solely on loaders or cranes.

The quarry benefits from more organized block yards, smoother loading operations and better support for maintenance logistics, helping keep production on schedule. The FD10-RT’s high-capacity design and off-road performance reduce delays caused by difficult ground conditions.

Overall, the FD10-RT enhances productivity, stability and flexibility in quarry block and equipment handling by combining 10 ton lifting power with robust rough terrain capability.

Need a Similar Solution?

"If you have projects with similar lifting requirements, our team can recommend the right HAMAC telehandler or forklift configuration."

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